Honda Gv100 Repair Manual
This highly detailed repair manual covers all repairs, servicing and troubleshooting procedures. All technical details taken directly from the manufacturer can be found in this manual, It is the factory manual from the manufacturer. Honda GV100 K1 Engine service repair manual is the same manual used by professional technicians, mechanics and workshops around the world.
Honda Gv100 Service Manual - Free download honda gv100 service manual PDF PDF Manuals Library HONDA GV100 SERVICE MANUAL PDF Reading is the main learning tool used for understanding the world. MOTEUR HONDA GV100 K 3 KURZ KU Manuals - MOTEUR HONDA GV100 K 3 KURZ KU Service Manual MOTEUR HONDA GV100. Search for the shop manuals in the language of your choice. The shop manuals have been limited to the items which are most relevant for standard service jobs. The complete version is available through the spare parts link.
Honda GV100 K1 Engine service repair manual has easy-to-read text sections with top quality diagrams and instructions, will guide you through fundamentals of maintaining and repairing, step-by-step, to teach you what the factory trained technicians already know by heart. For that reason, you will not find it difficult to repair or to maintain some of the innovative features loaded on the vehicle when you have the manual. Using this repair manual is the true way to keep your vehicle working properly.
Manual Covers:
Specifications
Construction And Function
Service Information
Inspection And Maintenance
General Information
Routine Maintenance
Engine Removal and Installation
Fuel System
Lubrication and Cooling System
Engine Specifications
Transmission, Drive Chain & Sprockets
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical System
Advanced Troubleshooting
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
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A. Yes, this Manual can be used on as many computers as required.
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Q. Is this a trial or a limited version?
A. No, this is the FULL Manual without any limitations or trial periods and can be used for life.
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A. NO, Absolutely not! You can continue to use this Manual for life without the need to renew or pay any extra.
Q. Will this PDF Manual work on Windows & MAC computers?
A. Yes, it is fully compatible with all Windows & All MAC Computers.
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The Honda GV100 is a 97 cc, (5.92 cu·in) natural aspirated single-cylinder four-stroke air-cooled internal combustion small gasoline engine with a vertical shaft, manufactured by Honda Motor Company for general-purpose applications.
This engine produced 2.6 PS (1.9 kW; 2.5 HP) at 4,200 rpm of horsepower and 4.3 N·m (0.4 kg·m, 3.2 ft·lb) at 3,000 rpm of torque. A 52.0 mm (2.05 in) cylinder bore and 46.0 mm (1.81 in) piston stroke give the GV100 engine a total of 97 cc (5.92 cu·in) of displacement. The compression ratio rating is 5.6:1.
The Honda GV100 features:
- Transistorized magneto ignition system
- Horizontal carburetor with butterfly valve
- Splash type lubrication system
- Forced air cooling system
- Recoil starter
Honda Gv100 Repair Manual Free
General information
| Engine Specifications | |
| Engine model | GV100 K1 |
| Engine type | 4-stroke, single-cylinder |
| Displacement | 97 cm3, (5.92 cu·in) |
| Max. horsepower | 2.6 PS (1.9 kW; 2.5 HP) at 4,200 rpm |
| Max. torque | 4.3 N·m (0.4 kg·m, 3.2 ft·lb) at 3,000 rpm |
| Cooling system | Forced air |
| Lubricating system | Splash type |
| Ignition system | Transistorized magneto ignition |
| Fuel system | Horizontal carburetor with butterfly valve |
| Fuel tank capacity | 0.9 L (0.24 US. gal. 0.2 Imp. gal.) |
| Fuel used | Unleaded gasoline (octane number 86 or higher) |
| Starting system | Recoil starter |
| Stoping system | Ignition primary circuit ground |
| Governor | Centrifugal govervor |
| PTO shaft rotation | Counterclockwise (from PTO shaft side) |
| Dimensions (L x W X H) | 390 x 257 x 227 mm (15.4 x 10.1 x 8.9 in) |
| Dry weight | 8.9 kg (19.6 lbs) |
Cylinder Block and Head
| Cylinder block | |
| Compression ratio: | 5.6:1 |
| Cylinder bore: | 52.0 mm (2.05 in) |
| Piston stroke: | 46.0 mm (1.81 in) |
| Cylinder internal diameter (standard): | 52.000 mm (2.0472 in) |
| Piston skirt outer diameter (standard): | 51.995 mm (2.047 in) |
| Number of piston rings (compression / oil): | 2/1 |
| Connecting rod big end diameter (standard): | 18.000 mm (0.7087 in) |
| Connecting rod small end diameter (standard): | 10.006 mm (0.3939 in) |
| Side clearance (Top): | 0.100-0.135 mm (0.0039-0.0053 in) |
| Side clearance (Second): | 0.100-0.135 mm (0.0039-0.0053 in) |
| Side clearance (Oil): | 0.100-0.135 mm (0.0039-0.0053 in) |
| Ring end gap (Top): | 0.15-0.30 mm (0.0059-0.0118 in) |
| Ring end gap (Second): | 0.15-0.30 mm (0.0059-0.0118 in) |
| Ring end gap (Oil): | 0.20-0.70 mm (0.0079-0.0276 in) |
| Crankpin journal diameter: | 17.984 mm (0.708 in) |
| Crankshaft center distance: | 23 mm (0.905 in) |
| Cylinder head | |
| Valves: | 2 |
| Valve steam diameter (INTAKE): | 5.490 mm (0.2161 in) |
| Valve steam diameter (EXHAUST): | 5.445 mm (0.2144 in) |
| Valve spring free length (INTAKE): | 27.10 mm (1.0669 in) |
| Valve spring free length (EXHAUST): | 27.10 mm (1.0669 in) |
| Camshaft lobe height (INTAKE): | 21.82 mm (0.8591 in) |
| Camshaft lobe height (EXHAUST): | 21.82 mm (0.8591 in) |
Service Data
The Honda 4-stroke or an equivalent (SG.SF/CC.CD) oil with a viscosity of SAE 10W-30 is recommended for the GV100 K1, refilling oil capacity is 0.4 L (0.42 US. qt, 0.35 Imp. qt.). Recommended spark plug is NGK: BMR-4A NIPPONDENSO: W14MR-U with 0.6-0.7 mm (0.0236-0.0276 in) spark plug gap.
Honda Gv100 Repair Manual Download
| Engine | |
| Maximum speed: | 3000 rpm |
| Idle speed: | 2000&plsmn;150 rpm rpm |
| Cylinder compression: | 2.0-4.0 kg/cm2 at 600 rpm 8.2 kg/cm2 at 1200 rpm |
| Valve clearance | |
| Intake valve clearance (COLD): | 0.08-0.16 mm (0.0031-0.0063 in) |
| Exhaust valve clearance (COLD): | 0.08-0.16 mm (0.0031-0.0063 in) |
| Oil system | |
| Lubrication system: | Splash type |
| Oil type: | SAE 10W-30 |
| Recommended oil: | Honda 4-stroke or an equivalent (SG.SF/CC.CD) |
| Oil capacity: | 0.4 L (0.42 US. qt, 0.35 Imp. qt.) |
| Fuel system | |
| Type: | Horizontal carburetor with butterfly valve |
| Main jet: | #58 |
| Float height: | 12.0±1.5 m mm (0.4724 in) |
| Pilot screw opening: | 2 3/8 turns out |
| Ignition system | |
| Type: | Transistorized magneto ignition |
| Ignition timing: | 20° B.T.D.C (Fixed) |
| Spark plug: | NGK: BMR-4A NIPPONDENSO: W14MR-U |
| Spark plug gap: | 0.6-0.7 mm (0.0236-0.0276 in) |
| Ignition coil air gap | 0.2-0.6 mm (0.0079-0.0079 in) |